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Industrial Lead Refining Plant

Name: Industrial Lead Refining Plant
Brand: KAHLON ENGINEERS
Price: 2000000 INR
Availability: InStock

Price 2000000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Industrial Lead Refining Plant Specification

Motor Power
As per specification (10-60 HP)

Efficiency (%)
Above 95%

Usage & Applications
Lead Refining from Battery Scrap, Lead Oxide, Other Lead Raw Materials

Production Capacity
As per client requirement

Temperature Range
Up to 600C

Speed
Variable (Depends on Process Stage)

Frequency
50/60 Hz

Automation Grade
Automatic

Driven Type
Electric Motor

Installation Guideline
Supplied with Onsite Installation Manual & Support

Model No
ILRP-2024

Accessories
Fume Extraction System, Ingot Casting Moulds, Pollution Control Unit

Type
Industrial Lead Refining Plant

Material
Mild Steel

Computerized
No

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric

Voltage
380-440 V

Power
30-100 kW (Depending on Plant Size)

Weight (kg)
7500 - 28000 kg (Approx)

Dimension (L*W*H)
Customized as per plant capacity

Color
Industrial Grey / Blue (Customizable)

Capacity
10 to 100 tons/day

Features
Corrosion Resistant, Energy Efficient, Robust Construction

Power Consumption
Optimized as per process

Machine Type
Batch Type/Continuous Type

Surface Finish
Epoxy Coated/Industrial Paint

Emission Control System
Provided as per statutory requirements

Maintenance
Low Maintenance with Easy Accessibility

Safety Features
Interlocks, Emergency Shutdown Switch, Heat Resistant Panels

Lead Purity
Up to 99.97%

Operator Requirement
2-3 skilled operators per shift

After Sales Service
Available (AMC/Spare Parts Provided)

Batch Time
4-8 hours (Depending on plant size)

Fuel Compatibility
Diesel, LPG, or Electric Furnaces

Environmental Compliance
Meets CPCB/Local Norms

Process Type
Pyrometallurgical/Refining by Reduction/Distillation

Cooling System
Water or Air cooled as per setup

Heating Method
Furnace (Oil/Gas/Electric as per client)

Noise Level
< 85 dB

Industrial Lead Refining Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
15-20 Days

About Industrial Lead Refining Plant

To provide utmost satisfaction to our clients, we have been engrossed in manufacturing and supplying supreme grade Lead Refining Pot. This pot is widely admired among clients due to its high productivity and efficiency. Offered pot is also known as refining kettle that is automatic mixing machine with a pot and heating arrangement. Provided pot is widely demanded in lead making industry. In addition, provided Lead Refining Pot can be bought from us in different specifications.

Key Points:

Sturdy construction
Corrosion resistant surface
Require less maintenance

Flexible Heating and Fuel Options

This lead refining plant is designed to support various furnace heating methodsoil, gas, or electrictailored to each clients requirements. It is compatible with multiple fuels such as diesel, LPG, and electric power, ensuring adaptability to different industrial energy infrastructures and cost considerations.

Safety and Environmental Compliance

The ILRP-2024 is equipped with interlocks, emergency shutdown features, and heat-resistant panels, emphasizing operator safety. Advanced emission control systems are integrated to align with CPCB and local emission norms, while noise levels are maintained below 85 dB to ensure a safer work environment.

Efficient Operation and Low Maintenance

With an optimized process achieving above 95% efficiency and batch cycles between 4 and 8 hours, this plant provides rapid throughput. Its design offers low maintenance requirements and easy accessibility, minimizing operational downtime. After-sales services like AMC and spare parts support further enhance reliability.

FAQs of Industrial Lead Refining Plant:

Q: How does the ILRP-2024 refine lead to achieve up to 99.97% purity?

A: The ILRP-2024 uses a pyrometallurgical process, including reduction and distillation, to refine lead from battery scrap, lead oxide, and other raw materials. The controlled furnace temperatures and advanced emission control systems ensure optimal impurity removal, resulting in highly purified lead.

Q: What heating and fuel options are available for the plant?

A: The plant can utilize oil, gas, or electric furnaces as per client requirements, making it compatible with diesel, LPG, or electric fuel sources. This flexibility enables adaptation to different energy sources based on cost, availability, and site conditions.

Q: When should the emission control system be used, and what standards does it comply with?

A: The emission control system is operational during all refining processes to manage and filter exhaust gases. It fully complies with CPCB as well as specific local statutory requirements, ensuring environmental regulations are met at all times.

Q: Where can the plant be installed, and what are the installation guidelines?

A: The ILRP-2024 can be installed at industrial locations across India and internationally, with customization possible in dimensions and capacity. Each plant is supplied with an onsite installation manual and support to guide setup and integration.

Q: What is the operator requirement and level of automation for this refining plant?

A: The system requires 2-3 skilled operators per shift. Despite being highly automated with a PLC-based control panel, operator oversight ensures optimal performance and safety during operation.

Q: How does the plant ensure low maintenance and easy servicing?

A: The ILRP-2024 features robust construction, corrosion-resistant materials, and an accessible layout, making routine checks and maintenance straightforward. Support like annual maintenance contracts (AMC) and spare parts availability further reduce downtime.

Q: What are the main benefits of using this industrial lead refining plant?

A: Key benefits include high lead purity, energy efficiency, robust safety and emission controls, low maintenance needs, regulatory compliance, and scalable capacity. It is a reliable solution for industries involved in battery and lead recycling.

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